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Home / Custom Sports Bra Manufacturer for Sportswear Brands

Custom Sports Bra Manufacturers

At Bloomto, we believe every sports bra is more than just support — it’s a vessel of freedom, confidence, and comfort for women in motion. Rooted in real athletic experiences and a global female body database, we refine every step — from design, fit, and fabric to craftsmanship — to help your brand create a sports bra collection that unites performance and beauty.

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Beyond Beauty: Sports Bras That Move, Support, and Empower

Your customers demand more than just a pretty sports bra. They need reliable support, second-skin comfort, and confidence in every move — from yoga mats to high-intensity training.

Have you ever —

Worried about bounce during a run? Felt distracted by tight straps in yoga? Or struggled to find a sports bra that truly fits your curves? We don’t make “one-size-fits-all.” We craft the one made for you. From strap width to cup contour, every stitch responds to your body’s real needs.

——CEO: Amy Chen

Founder's Story About Bloomto

Casual

Gym

Pilates

Running

Yoga

We Understand the Women Behind Every Pair of Sports Bra

Every sports bra carries a story of body support, self-awareness, and free breathing.At Bloomto, we begin with real women’s movement experiences — understanding their curves, their motion, and their discomforts,so your brand can create sports bras that are not just worn, but truly understood.

Lifestyle Wearers：Urban Comfort, Everyday Confidence

Profile:: Urban women aged 25–45 who seek balance between comfort, support, and aesthetics.
They want a natural shape and unrestricted breathability in daily life — from work to home to light workouts.

Pain Points:: • Insufficient support or painful underwires in regular bras.
• Heat buildup and strap slippage after long wear.
• Hard to balance lift, comfort, and versatility.
• Poor fit for Western women’s chest proportions (upper–lower bust ratio).
• Shifting or deformation during light exercise or brisk walking.

How We Solve It:: • Soft-touch nylon-spandex blends that breathe and stay gentle — no marks even after hours.
• Wire-free wrap support and wide straps that shape without pressure.
• Fit-engineered patterns optimized for Western women’s body data, ensuring a natural bust contour.
• Removable pads for flexible shaping, easy washing, and long-term durability.
• Minimalist design for effortless transitions between lifestyle and activewear.

Active & Yoga Practitioners:Freedom to Move, Strength to Flow

Profile:: Women aged 20–45 who train 3–5 times a week.
They demand professional-grade functionality and comfort for yoga, running, gym, and outdoor workouts.

Pain Points:: • Unstable breast movement during high-impact workouts
• Overheating or chafing caused by sweat buildup
• Weak back support leading to shoulder and neck tension
• Restricted breathing or arm mobility from tight designs
• Loss of shape and support after washing

How We Solve It:: • Science meets movement — power and comfort in every stitch.
• Dual-layer support combining compression and encapsulation for bounce-free stability.
• 4-way stretch Lycra® fabrics with mesh panels for moisture-wicking performance.
• Cross-back construction distributes tension evenly, improving shoulder mobility.
• Seamless or flatlock stitching eliminates friction even in heat and motion.
• High-resilience fibers and shape-memory padding for long-lasting form and function.
• Every bra is field-tested through real movement simulations to guarantee performance.

Design for the Way Women Move

We don’t just manufacture sports bra — we engineer comfort, beauty, and confidence into every seam.

Customized Fit Options

🧘‍♀️ Support levels: Light / Medium / High
🧘‍♀️ Structure: Wireless seamless / Removable pads / Front zipper / Cross-back / Racerback / U-back
🧘‍♀️ Underband: Elastic knit / Seamless / Wide band
🧘‍♀️ Fit for different shapes: small bust lift / large bust support / wide or narrow shoulders
🧘‍♀️ Data-driven sizing: optimized fit from global female body databases

Fabric Innovation

🧘‍♀️ 4-way stretch (≥75% Nylon + 25% Spandex)
🧘‍♀️ Moisture-wicking and quick-dry
🧘‍♀️ Opaque, squat-proof fabric
🧘‍♀️ Cooling yarns and mesh panels for hot yoga or summer
🧘‍♀️ Compression support for high-intensity training
🧘‍♀️ Antibacterial & odor-control fibers (silver ion / coffee yarn / bamboo blend)

Human-Centered Details

🧘‍♀️ traps: Wide, non-slip, adjustable or X-back design
🧘‍♀️ Cups: Breathable molded cups or removable pads
🧘‍♀️ Underband: Soft, wide, and supportive without tightness
🧘‍♀️ Stitching: Laser-cut or flatlock seams for zero friction
🧘‍♀️ Pocket: Hidden side pocket for keys or cards (running type)

Sustainability & Personalization

🧘‍♀️ Recycled nylon (ECONYL®) or organic blends
🧘‍♀️ Custom logo, color palette, strap design, print placement
🧘‍♀️ Modular size selection (cup, underbust, strap length)

What’s Holding You Back from the Perfect Sports Bra Manufacturer?

Homogeneous products, lack of differentiation
Slow product launch, missed sales window
Unstable quality, inconsistent fabrics & workmanship

High MOQ, no flexibility for testing or reorders
Lack of professional support for different sports scenarios
Sustainability & aesthetics hard to balance

Why Activewear Brands Trust BloomTo?

Differentiated Designs, Build Brand Identity

From pattern making to functional fabrics and color planning, we help brands create unique product lines and standout designs.

Fast Sampling & Market Responsiveness

With our in-house R&D team and digital sampling system, we deliver samples in as fast as 7 days, ensuring brands catch every market trend.

Stable Quality, Dual Control of Fabric & Craft

We ensure consistent performance with selected fabrics and sports bra-specific sewing techniques.

Flexible MOQ, Lower Risk for Brands

Low MOQ starting at 100 pcs, supporting trial orders and quick replenishment.

Multi-Scenario Solutions, Broader Market Coverage

Tailored for yoga, gym, running, and casual wear, covering all consumer groups.

One Stop Service

Custom logo, label, packaging, and hangtags — all in one place

Sustainable & Aesthetic Design

Eco-friendly fabrics + minimalistic design, aligning with new-generation women’s values.

End-to-End Support

Tech pack review, pattern development, and multi-region size grading system

Explore Our Popular Sports Bra Types

From startups to established brands, we tailor our service to match your needs – combining innovative fabrics, ergonomic designs, and fast production to bring your vision to life.

View All Styles

Square Neck Sports Bra

Seamless Multi-Wear Sports Bra

Scrunch Seamless Bralette

Racerback Sports Bra

Keyhole Sports Bra

High Neck Sports Bra

Halter Sports Bra

Front Clasp Sports Bra

Strappy Back Sports Bra

Design Expertise that Moves Your Brand

Our professional design team specializes in blending sports and fashion, with deep insights into global activewear trends and real user scenarios. We provide end-to-end design services from concept to sampling, helping brands create unique, professional, and market-ready product collections with high impact.

How to Transform Design Power into Your Brand's Explosive Force:

Trend Research

We provide forward-thinking trend inspirations and color palette suggestions based on insights from global platforms such as market data and social media.

Dedicated Designer Support

Each project is assigned a fixed lead designer to ensure efficient communication and a personalized service experience for every client.

Ergonomic Cutting & Fit Optimization

We tailor each prototype by integrating sports scenarios and female body data to enhance both functionality and comfort.

Fabric & Trim Recommendations

Based on your budget, brand positioning, and usage scenario, we suggest the most suitable performance fabrics and decorative elements.

Visual Sampling Support

We offer 3D renderings, style sketches, and pattern references to boost development efficiency and ensure sample accuracy.

Engineered Fabrics That Elevate Every Move

Brand-Level Fabrics

Premium fabrics used by Lululemon, Alo Yoga, and Vuori, letting your brand match industry leaders.

: Lululemon
High elasticity, functional support, durable and washable.

: Alo Yoga
Lightweight, soft, street-style fashion, skin-friendly and breathable.

: Vuori
Lifestyle-oriented, sustainable natural fibers, flexible and durable.

Custom-Developed Fabrics

Unique products deserve custom fabrics, co-created by our R&D team to match your brand and functional needs.

Performance:

Quick-dry, anti-bacterial, compressive, shaping

Texture:

Smooth, suede-like, second-skin, cooling

Positioning::

From premium luxury to emerging trends

Mass-Market Fabrics

Cost-effective fabrics for large-scale retailers like Walmart and Costco, balancing durability, comfort, and value.

: High Volume:
Mass production to meet market demand with quick delivery.

: Affordable Price:
Cost-effective with competitive pricing.

: Stable Quality:
Consistent and reliable quality, suitable for large-scale production and long-term use.

Fabric Features Your Customers Will Feel

From Idea to Sample in 7 Days

We understand how critical the “new product launch window” is for your brand, which is why we make sampling faster, easier, and more controllable.

: Send your design or idea

: Tech pack review & feedback

: Sample completed within 7days

: Photo or video approval & global shipping

Additional Support:

Supports US, EU, and Asia sizing systems
Sample Assistance for Startups and Non-Design Clients
You bring the vision, we bring the sample—fast.

Build Your Own Brand Identity

Custom branding starts with the details. We help you translate your brand into every stitch:

Embroidery

Premium, tactile finish

Silicone Printing

Sleek and sporty

Heat Transfer

Detailed, flexible for small runs

Silkscreen

Durable & bulk-friendly

Also available: Digital sublimation, branded hangtags, eco-packaging

We support custom:

Labels

Woven tags, heat-pressed, washable labels — blend function with identity.

Hangtags

Design support, recycled paper, logo-rich visuals for strong shelf presence.

Packaging

Logo-printed pouches, polybags, recycled kraft mailers — tell your brand story in every parcel.

Our Manufacturing Power

10+ Years of Experience | 3000+ Brands Served | Trusted by Activewear Founders Worldwide

We are not just a factory – we are your brand’s manufacturing partner.

Every pair of sports bra goes through a standardized process from pattern making and fabric selection to shipment, supported by a strict quality control mechanism to ensure consistent quality and reliable delivery, so you can confidently entrust your products to us.

Whether it’s a quick trial order or steady mass production, our manufacturing system is built to grow with your brand’s pace.

Why Clients Choose Us

In-house factory + R&D support

Our production team includes pattern engineers and textile specialists ready to customize for your needs.

Live order tracking

Stay updated on every stage of your order with real-time transparency.

Multi-step quality control

From fabric inspection to final packing, we maintain tight QC for every batch.

Export expertise & packaging support

We handle all documentation, customs clearance, and labeling — so you don’t have to.

Factory tours & video access

Whether remote or on-site, we offer visual proof of how your products are made.

How We Work — Transparent Process, Reliable Rhythm

Whether you’re testing a capsule or launching a flagship collection, we work at your brand’s pace — with precision you can trust.

Requirement Communication

Let’s align on your goals — product vision, target audience, and performance expectations.

Design & Development (Optional)

Need creative or technical input? Our team supports with sketches, moodboards, and fit advice.

Sample Making

Rapid 7-day turnaround. Review via photo/video and get global shipping if needed.

Bulk Production

Scale your product confidently with flexible MOQs and staggered delivery options.

Quality Inspection

Checkpoints from fabric to final garment to ensure consistency, even in small batches.

Packaging & Shipping

Choose from custom packaging, branded labels, and get full export documentation & logistics support.

Sustainability & Ethical Manufacturing

Sustainability is Built into Every Stitch

Frequently Asked Questions

Can I request adjustments for future orders?
We support custom activewear adjustments, helping yoga wear manufacturer clients refine future production with fitness clothing supplier expertise.
Do you offer customer support after delivery?
We provide activewear after-sales service, assisting sportswear manufacturer clients with reorders and gym clothing supplier support.
What if I receive defective products?
Our activewear quality guarantee ensures defective yoga leggings supplier items are replaced or refunded with full manufacturer support.
What is your refund or cancellation policy?
Our activewear refund policy allows cancellation before production; yoga apparel supplier support is case-based once manufacturing starts.
Do you require a deposit for bulk orders?
Our activewear deposit policy requires 30% upfront for custom gym wear, with final balance cleared before sportswear manufacturer shipment.
What payment methods do you accept?
We offer flexible activewear payment terms including T/T, PayPal, and L/C, making yoga clothing supplier orders convenient worldwide.
How long does delivery take?
Our activewear delivery time varies by method—express 5–7 days, air 7–12, sea 25–35—ensuring yoga leggings supplier orders arrive reliably.
Do you ship internationally?
As a yoga apparel manufacturer, we provide international activewear delivery, helping sportswear exporters reach customers worldwide.

Ready to Create Your Signature Leggings?

Whether you're launching your first drop or scaling an entire line, BloomTo is here to help you create leggings your customers will love.

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WhatsApp: +86 13437427298Mail: admin@bloomto.com

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